Packaging Digest is part of the Informa Markets Division of Informa PLC

This site is operated by a business or businesses owned by Informa PLC and all copyright resides with them. Informa PLC's registered office is 5 Howick Place, London SW1P 1WG. Registered in England and Wales. Number 8860726.

Fillers

The piece of equipment used on a packaging line to fill product into containers is called a filler. That deceptively simple word covers a range of equipment styles and processing techniques. In the food and beverage industries alone, fillers are available for hot-fill, cold-fill and aseptic filling applications.

Fillers are available for virtually every size container, from pharmaceutical ampoules to standard retail bottles, jars and pouches to 55-gallon drums and bulk multiwall bags. Generally speaking, fillers can be configured for either fully automated or semi-automated operation.

From a design standpoint, the array of filler options is considerable. For filling liquids, packagers have the choice of liquid-level fillers, which fill each container to the same visual level; overflow fillers fall into this category. Or they may choose a volumetric filler, designed to deliver the same volume of product into each container. Blow/Fill/Seal (B/F/S) technologies are suitable for liquids needing sterility. Piston fillers, pump fillers, flow-meter fillers, weight/mass fillers and time-based gravity fillers are different types of volumetric fillers.

Each type of liquid filler is best suited to certain types of products, based on viscosity, particulate content and characteristics like foaming and corrosiveness.

The fillers used for dry products like powders and granules include net-weight systems and volumetric fillers (such as, auger fillers). Filling small, discrete items like tablets, capsules, soft gels and hard candies requires a tablet counting system. This type of filler counts the number of pieces prior to filling them into a package.

Content Tabs


Article

Bosch Packaging Technology has helped Tabuk Pharmaceuticals, one of the largest drug manufacturers in the Middle East and North Africa, renew its pharmaceutical powder-filling line to improve capacity.

Robofiller x8 400ml

Article

Filling machines—the core of most packaging lines—usually set the pace and character of a packaging operation. Modular designs in recent years have added some flexibility, and boosted delivery lead times.


Company

It doesn't matter if you only need to package small scale for your local farmer's market or you're putting your product in stores nationwide, Wilpack Packaging has the experiece, the equipment and the supplies to meet your nee


Article

The “groninger lite” line of machinery debuts with the EBF 102L, an automated two-headed filler designed for small private-label, R&D and contract manufacturing applications.


Company

Quality Filling Machines Manufacturer


Company

Our engineering and custom design capability is the backbone of major systems used today in the pharmaceutical, food and beverage, cosmetic and chemical industries.


Article

A new approach to decontamination coupled with depyrogenation comes to blow-fill-seal processes.


Article

When it comes to filling these days, just like most packaging functions, speediness is a priority.


Company

JDA PROGRESS INDUSTRIES is located in Toronto Canada.


Article

A vertical form/fill/seal machine is a major purchase that can take months to accurately specify, quote, build and deliver.


Company

From our many years of experience in the industry, we understand our customers and their business concerns, especially when it comes to minimizing operational downtime.


Company

Spee-Dee® Packaging Machinery is consistently recognized by globally respected corporations, including Abbott Laboratories, Dow Chemical, General Mills, Kraft, McCormick & Company and Pfizer (among others), as the number o


Company

Data Scale has been a leader in the development of standard and custom liquid filling equipment that meets the needs of discerning customers since 1970.


Article

"I've got a problem, KC."

My pal Jimbo McClenehan was on the phone. "Of course you do, Jimbo. It's the only reason anyone ever calls me. I am still waiting to hear I won the lottery."


A new approach to decontamination coupled with depyrogenation comes to blow-fill-seal processes.

Blow-fill-seal (BFS) equipment manufacturer Weiler Engineering Inc. is equipping its ASEP-TECH blow-fill-seal systems with the NOX FLEX...


When it comes to filling these days, just like most packaging functions, speediness is a priority. “Everyone wants speed, because time is money,” explains Timm Johnson, vice president, sales & marketing, for Spee-Dee Packaging Machinery Inc....


A vertical form/fill/seal machine is a major purchase that can take months to accurately specify, quote, build and deliver. Improving communication between the vendors and customer early in the design stages will make that process a much quicker...


"I've got a problem, KC."

My pal Jimbo McClenehan was on the phone. "Of course you do, Jimbo. It's the only reason anyone ever calls me. I am still waiting to hear I won the lottery."

"Seriously,...


 

A new 20-gallon Split Hopper for powdered products will be presented at Pack Expo 2014, Nov. 2-5, at McCormick Place in Chicago. The Split Hopper from Spee-Dee is the intended for many applications including vertical form/fill/seal...


As a natural-food entrepreneur, I was able to conquer new market territory by upgrading to an automatic filler I found at Pack Expo.

 

I attended Pack Expo for the first time in 2012, and I can’t wait to discover new technologies and...


The blaat of my phone roused me from my slumbers where I had been dreaming of packaging machines. Ralph couldn't control his filling volumes and needed help now.

"On my way," I told him.

On the...


The 10P-02 Filler from Hinds-Bock is suitable for conveyors, horizontal vacuum formers and tray sealers. Intended for high speed accurate filling of...


These seven occurrences could complicate your pharma filling processes.

Filling pharmaceutical bottles, vials, syringes, blisters, and other containers accurately is a key process requirement. Fill volumes must match those stated in labeling and...


Adrian was on the blower.

"I need help, KC. We've started tracking our OEE (Overall Equipment Efficiency) and it is not good at all. I think I was happier not knowing."

"Ignorance may be bliss," I said, "but...


Fogg's Clean In Place (CIP) skid will mix, heat, and deliver caustic and/or other chemicals and water to clean all product contact parts of the filler for a clean in place process and recycle as desired. Fogg will design and integrate the system...


Spee-Dee’s multi-lane filling systems come with several advantages to help customers improve production. For starters, they can be built with two, four, five, six, eight, 10 and 16 drop configurations to boost production rates...


The call came while I was relaxing with the latest Packaging Digest and a cup of 100-mile coffee.

It was Sandy and she was having a problem with her filler. Sometimes bottles would stop under the nozzles. Sometimes they wouldn’t. It...


Late in the last decade, when I was a senior editor at Control Engineering magazine, one of the biggest worries in the robotics world was safety. Robots were viewed like the proverbial bull in a china shop.

Whether fixed or mobile...


In business since 1929.

Specializing in filling systems for almost any liquid: sauces, juices, wines, distilled spirits, sports drinks, water, detergent, ketchup, mustard, maple syrup, cooking oil, pharmaceuticals, chemicals, automotive...


From our many years of experience in the industry, we understand our customers and their business concerns, especially when it comes to minimizing operational downtime. From providing master-engineered new auger fillers to cost-effective supply...


A company with totally Brazilian capital, located in Jaraguá do Sul, Santa Catarina, INDUMAK stands out in the market due to its modern line of packing machines, baling machines and their accessories.

Honoring its vocation for progress,...


Established in 1950, Laub\Hunt Packaging Systems has been dedicated to designing and manufacturing liquid filling equipment for over half a century. Laub\Hunt now offers a complete range of filling systems for non-carbonated liquids from water...


MAR was founded in 1967 by Silvio Pravettoni (1924-1992), who has created and controlled the industrial and Technical Development for more than 25 years. MAR began with the production of semiautomatic machines, mainly for laboratory use, with the...


MicroThermics is the world leader in small-scale UHT & HTST processing.  Our relentless commitment to innovation brings you the next generation of technology, as well easy, affordable, process accuracy for simulating traditional processes.  ...


Oden Machinery is a leading U.S. manufacturer of liquid fillers, continuous motion liquid product dosing systems, and continuous stream liquid product blending systems.

  • A technology pioneer in the field of liquid filling since 1980....

Osgood Industries is a leading American filling solutions manufacturer and has been offering innovative, reliable, filling machinery worldwide for over 4 decades. As a hardworking, enterprising, family-owned business, we are dedicated to...


Pack Line Mission Statement Prosperous cooperation with our customers is a solid base for mutual success. We will listen and respond to our customers and will develop new products based on our customers' specific needs. Our...


Packaging Enterprises Inc. has been designing and manufacturing the highest quality filling and packaging machinery since 1914. Accuracy of fill, versatility of products and containers handled, long trouble free life and low operating costs are...


The PASE Group team has 60 combined years experience in manufacturing equipment for the food, paint and coatings, chemical,petroleum, personal care and the beverage industries. PASE Group specializes in the design and manufacture of liquid filling...


There are several things that make PER-FIL® unique. Their experienced engineering staff stays on the leading edge of filling and control system technology. Extensive application experience has resulted in new filler concepts, including the...


If you are looking for a way to package a new product or for an upgrade to an existing packaging line, PSI can offer a cost-effective solution. If you are looking for a small and inexpensive manual, or semi-automatic system, or for a high-speed,...


REB can supply you with a custom designed piston filling system for a wide range of container shapes and sizes with fill volumes that range from fractional ounces to a gallon.

We design and manufacture Piston Fillers, Depositors and Liquid...


Rethceif Packaging is your global processing and packaging provider. Specializing in form, fill, and seal (FFS) packaging solutions, our expertise spans a broad spectrum of industrial markets such as cellulose insulation, wood pellets, wood...