5 creative medical packages earn 2019 AmeriStar Awards: Page 4 of 5


4. Duallok child-resistant packaging system

The Duallok child-resistant packaging system, designed by Burgopak for nutraceuticals and legalized cannabis, won a 2019 AmeriStar Award in the Drug and Pharmaceutical category. The pack’s child-resistant design complies with the federal government’s regulations for poison-prevention packaging (16 C.F.R. 1700).

Duallok packages feature a patented double-lock design that thwarts children’s attempts to open the pack while remaining intuitive for adults. By pressing two tabs on the sides of the package and then pushing the tray out, adult users can easily access package contents. The tabs are part of a thin polypropylene component housed inside the package.

The package structure includes a sleeve, inner tray and product-specific insert to hold the contents in place; these components are all made from paperboard. A layer of biaxially oriented polyethylene terephthalate (PET) film on the board enhances tear resistance.

In addition to safeguarding children, the Duallok system offers a luxury-packaging alternative for cannabis and other controlled substances. Because the child-resistant feature is so easy for adults to use, only a few simple opening instructions are required on the outside of the package. During user testing, even consumers with arthritis could easily operate the pack.

The Duallok package can be customized for various products, including vape cartridges, pre-rolled cannabis cigarettes and pharmaceuticals.


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