Form-Fill-Seal

Form-fill-seal machines are machines that form the package, fill it with a wet or dry product and seal it closed. Most FFS systems use flexible film to form the primary package, such as a bag or pouch. But gable-top and aseptic cartons are also created in a form-fill-seal operation. And most blister packs are produced with a thermoform/fill/seal machine, a close cousin.

FFS machines might fill the package from the top or the side.

The final step can include a 3- or 4-sided seal. For many years, heat sealing has been the preferred method to perform the crucial final step. One trend we’ve seen in this market is for ultrasonic sealing, which is suitable for heat-sensitive products, permits sealing through liquids and uses a narrow sealing band to reduce excess and save on material use.  More recently, ultrasonic developments include the forming of logos for branding or other graphics into the seal area. For more on this, see www.packagingdigest.com/ultrasonic

For thermoform-fill-seal applications in the healthcare arena, vision inspection has been integrated for confirming product loading and positioning in the formed cavities, detecting seal imperfections, and discovering contaminants. Vision inspection is also being integrated for the real-time verification of two-dimensional (2D) bar codes that may be printed onto packages in line in preparation for meeting FDA’s Unique Device Identification requirements, sister publication Pharmaceutical & Medical Packaging News reports.

Content Tabs


Article

Scalability of a packaging machine means inevitable changes in the future are covered. But what about meeting today’s demanding needs for flexibility?


Article

A new sophisticated de-aeration technique allows multinational engineered materials manufacturer J.M. Huber Corp.


Article

The Model XYM15 vertical form-fill-sealer offers the new option of replacing the typical hot-air sealer for making the back fin seal on bags with a vertical band sealer.


Company

RND Automation and Engineering has over 20 years of experience providing custom machine building, robotics, vision and packaging solutions.


Company

All Packaging Machinery Corporation was established in 1945, known then as Errich International Machinery. In 1982 Errich became All Packaging Machinery Corporation and moved its present headquarters to Ronkonkoma, New York.


Article

Pick a pouch, any pouch. It’s likely the Model XYRJ vertical form-fill-sealer can make it—and apply a zipper now, too, to produce consumer-preferred reclosable packaging.


Company

Headquartered in São Paulo, Brazil, in a growing facility of more than 250,000 square feet, Masipack offers only the best in quality, utilizing its highly qualified and experienced team and state-of-the-art machines to meet cl


Article

Packaging machinery experts evaluate the applicability of the patented Easy Pour Bag for form/fill/seal machinery, which also reveals f/f/s machines’ capabilities and limitations.

 


Article

Bosch Packaging’s PME 4001 ZAP vertical form-fill-seal machine is the first in the world to produce sealed paper bags by using coated paper roll stock that can be recycled into paper streams.


Article

Cheese Merchants doubles in size and adds three new netweigher-equipped vertical form/fill/seal systems to solidify its flexible packaging capability.

 


Company

Matrix Packaging Machinery, powered by Pro Mach, is a leading provider of high quality, vertical form-fill-seal equipment (VFFS).


Article

Sloped tops, rounded legs and easy access for cleaning help this horizontal wrapper raise the level of hygienic design, while also improving other user features.


Article

Stand-up pouches with reclosable zippers have become more and more popular in recent years. Traditionally these have been made on horizontal pouch machines. Bosch Packaging has turned this concept on end.


Company

Professional installation of integrated scale and bagger combinations and horizontal infeeds to flow wrappers with conveyors are a few among the customized system solutions Hayssen Flexible Systems has to offer.


Company

Adaptive Manufacturing Technologies was founded in 1994, and has a current staff of over 30 engineers, mechanics, programmers, electricians, and technicians.


Scalability of a packaging machine means inevitable changes in the future are covered. But what about meeting today’s demanding needs for flexibility?

The new Sigpack VPF (Vertical Platform Flat) four-side-sealed pouch machine from Bosch...


A new sophisticated de-aeration technique allows multinational engineered materials manufacturer J.M. Huber Corp. to be the first to package precipitated amorphous silica on a form-fill-seal machine into polyethylene bags instead of paper bags....


The Model XYM15 vertical form-fill-sealer offers the new option of replacing the typical hot-air sealer for making the back fin seal on bags with a vertical band sealer. The system folds over the film to create a smooth, more aesthetic-looking...


Pick a pouch, any pouch. It’s likely the Model XYRJ vertical form-fill-sealer can make it—and apply a zipper now, too, to produce consumer-preferred reclosable packaging.

The ability to add a lengthwise zipper is a new option on this less-...


Packaging machinery experts evaluate the applicability of the patented Easy Pour Bag for form/fill/seal machinery, which also reveals f/f/s machines’ capabilities and limitations.

 

Our story on the Easy Pour Bag from inventor Alan...


Bosch Packaging’s PME 4001 ZAP vertical form-fill-seal machine is the first in the world to produce sealed paper bags by using coated paper roll stock that can be recycled into paper streams. The bagger is applicable for free-flowing dry products...


Cheese Merchants doubles in size and adds three new netweigher-equipped vertical form/fill/seal systems to solidify its flexible packaging capability.

 

There are packaging material converters and then there are cheese “converters”...


Sloped tops, rounded legs and easy access for cleaning help this horizontal wrapper raise the level of hygienic design, while also improving other user features.

From a cleanliness angle, the Rose Forgrove Merlin Blu stainless steel system...


Stand-up pouches with reclosable zippers have become more and more popular in recent years. Traditionally these have been made on horizontal pouch machines. Bosch Packaging has turned this concept on end.

At first glance, the Model...


These advanced f/f/s machines have you covered whether you’re interested in a bagger for frozen foods, an ultra-high-speed output of 250 bags per minute or an efficient portion-pack-cup production system.

 

With an emphasis on cutting-...


Looking for form/fill/seal packaging equipment that provides a wide variety of options that lowers your overall cost of ownership by increasing throughput and uptime? Here’s a sneak peak at some solutions you can find at Pack Expo...


The Phaser XP vertical form/fill/seal machine is capable of producing pillow, gusseted or flat bottom packages from 2- to 13-inches wide and 3- to 15-inches long at speeds in excess of 60 packages per minute. Features include color touchscreen...


Rich was proud of his new gummy bear vertical form-fill-sealer/bagger and I was surprised when he called me. "My bears are gummy and I need your help."

"Aren't bears supposed to be Gummy?" I asked.

...

The Inever BY300 multilane stick pack machine from Matrix, powered by Pro Mach, offers combined laser scoring and marking to lower operating costs through savings in consumables versus continuous inkjet printing. It also improves the overall...


Food packaging is one of the primary markets for a new BOPP-based film from Toray Plastics (America) that is “green” in everything but...


All Packaging Machinery Corporation was established in 1945, known then as Errich International Machinery. In 1982 Errich became All Packaging Machinery Corporation and moved its present headquarters to Ronkonkoma, New York. APM has been serving...


Since the beginning of our company’s establishment in 1977, Chung Shan Machinery Works Co., Ltd. has been an industry leader with its wide range of superior quality form-fill-Seal Packaging Machinery. We have put forward a variety of innovative...


Professional installation of integrated scale and bagger combinations and horizontal infeeds to flow wrappers with conveyors are a few among the customized system solutions Hayssen Flexible Systems has to offer.


Matrix Packaging Machinery, powered by Pro Mach, is a leading provider of high quality, vertical form-fill-seal equipment (VFFS). Since 1988 Matrix has built a strong reputation for delivering rugged, well engineered, easy-to-use packaging systems...


Phoenix Engineering has been in business for 25+ years and is here to help with your packaging needs. We offer the GoPacker 1000 and GoPacker 3000 (compact machine) - vertical form-fill and seal pouch machines (4 sided seal) and GoPacker 2000 (...


Plastics Machinery Group is known as an industry-innovator with the ability to think outside of the box and leverage technology to its clients' benefits' by creating a competitive advantage and quality machines. In addition to providing machinery...


As one of the first companies in the world to manufacture vertical form fill seal bag machines, Triangle helped set an unparalleled standard of excellence for the industry. Today, 90 years later, we continue to build reliable, rugged machines that...


We are a European manufacturer of high-tech vertical packaging machines that are proactively engineered so each individual customer around the world is provided with a versatile, high performance, and reliable packaging solution customized for...


ANZU Technology believes that successful business opportunities are built upon great relationships. We pride ourselves on our business relationships and place our highest priority on engineering effective, cost-saving, and efficient solutions....


Blair-Fuehrer has over 20 years of pouch machinery experience. Our intermittent motion, horizontal, form, fill and seal (HFFS) machinery is engineered for efficient, reliable operation and quick changeovers with minimal maintenance and sanitation...


B & M Industries, Inc was established in 1987 in Plant City Florida as a fabrication and manufacturing company. In 1995 Bodolay Packaging Machinery was aquired by B&M Industries. Bodolay Packaging has been manufacturing packaging machinery...


Effytec USA is the distributor for Effytec in the United States and Canada. The business is co-located in De Pere, Wisconsin (just outside Green Bay) with the co-owned businesses of Circle Packaging Machinery, Inc. (multi-lane 4-sided seal sachet...


A unique and comprehensive approach to help our customers achieve excellence.

At Greener Corporation we have been supplying knives, sealing jaws and crimpers for horizontal and vertical form/fill/seal packaging equipment for over 40 years....


The success of a packing machine is mainly determined by the ease and the efficiency with which it achieves the production targets. Inter Flex Packing Machines has been researched and developed after the successful marketing of Inter Flex Packing...


Kliklok-Woodman is a leading manufacturer of packaging machinery with a 60+ year reputation for providing innovative, durable and reliable machinery to companies around the world.

KW custom-manufactures endload cartoners, topload carton...

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